How to Fix a Zipper on a Backpack

How to Fix a Zipper on a Backpack

Outdoor enthusiasts, travelers, and everyday adventurers know the importance of owning a reliable backpack. With a place for everything, hands remain free to explore. However, frustrating zipper malfunctions due to wear and tear, overpacking, and dirt buildup can affect plans. Luckily, this article explains how to fix a broken zipper on a backpack and why Topo Designs Warranty and Repair Program (MAP Guarantee™) delivers reassurance to enjoy your Topo Designs gear and keep using it for years to come.

Anatomy of a Zipper

Knowing the difference between coil and tooth zippers provides insight into how to approach repairs.

Coil Zipper

The flexible coil zipper resembles a stretched-out spiral spring secured to fabric tape. When zipped, the two sides form a tight chain that glides over a backpack's flat surfaces and curved edges. Topo Designs’ bags mostly use coil zippers (but some do use teeth zippers).

Tooth Zipper

A tooth zipper resembles shark teeth, with each tooth sewn into the tape. When zipped, the sides form into a jagged, interlocking chain with an excellent grip. Topo Designs apparel mostly uses teeth zippers (but some do use coil zippers).

Quick Fixes for a Broken Zipper

If you experience minor zipper issues while on a hike, canoe trip, or another open-air adventure, read on for quick fixes to try before seeking professional repairs.

Lubricate the Zipper

It's worth it to keep WD-40 inside of your gear box. The lubricant reduces bike chain friction and prevents rust accumulation on camping gear. The slick oil is a lifesaver regarding zipper woes. Spritz a few drops of lubricant on a cotton ball or tissue and then rub it on the stuck elements to encourage movement.

Realign Teeth with Gentle Adjustment

The fabric caught in the coils or teeth causes zipper malfunctions. Quickly zipping the backpack is a surefire way to pluck teeth and knock coils out of alignment. Moving the pull tab slowly and steadily will help you avoid these concerns.

If the zipper is stuck, the "wiggle until it works" method could worsen the situation. Try manipulating the teeth to avoid turning a minor misalignment hiccup into a major concern. Gently pull the lodged fabric, lining, or individual threads away from the teeth or coils.

Missing teeth can cause alignment issues. If you experience this issue with your Topo Designs product, please reach out to us for a repair through our MAP Guarantee™

Topo backpack zipper closeup Topo backpack zipper fixing backpack zipper
fix zipper on red Topo backpack fix zipper on yellow Topo backpack.

Topo Designs Warranty and Repair Program

Although knowing how to fix a zipper on a backpack is useful in a pinch, trust the repair professionals at Topo Designs to do the job correctly. Our Warranty and Repairs policies cover when a coil or tooth zipper doesn't function.

Fill out a warranty claim form on the website. Include the item name, purchase date, order number, place of purchase, and problem description. Next, submit the form.

Team members will review the claim. Upon approval, mail the product to us. We will let you know when we receive the product and during each leg of the process.

It can take four to six weeks to complete repairs. If you need the product sooner, visit a local tailor for assistance. They can fix broken coil and tooth zippers on backpacks, tents, and apparel — so you can confidently use your gear.

After paying, complete a reimbursement claim on the website (including the same information mentioned for a warranty claim) to get back repair costs.

Choose Topo Designs Warranty for Lasting Repairs

Although you can use lubricant, pliers, or gently placed fingers to fix damaged backpack zippers, let the professionals at Topo Designs do it for you. We stand behind our products, offering thorough, convenient repairs so you can continue to enjoy your Topo Designs gear and keep using it for years to come.

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Topo Designs Team

At Topo Designs, we create durable, versatile outdoor gear for the ride, hike, climb, and trip—wherever adventure takes you. We believe getting outside should be on your terms, with gear that’s built to keep up, no matter the destination.